Polyurethane Roller Sleeves
Polyurethane roller coverings, coatings, and sleeves offer numerous benefits for industrial applications, including enhanced traction and grip, noise reduction, minimized product damage, and extended part lifespan. At Hannecard–ASB Industries, we design and manufacture high-performance polyurethane roller coatings tailored to meet the demands of modern production lines. We provide durable and efficient solutions that improve operational efficiency, reduce maintenance costs, and achieve superior performance in a wide range of industrial applications.
Polyurethane Roller Coatings from Hannecard – ASB
Our polyurethane roller coverings are engineered to improve your production line's performance, durability, functionality, and profitability. As your full-service partner, Hannecard-ASB is dedicated to delivering the best roller covering or coatings for your workflow, custom-manufactured to your exact specifications. We recognize that every production line is unique; that's why our experienced team is ready to discuss your requirements and guide you through a range of options, including specialized roller coatings with properties like antistatic capabilities, improved release, acid resistance, and more.
Soft Polyurethane Roller Coverings
Monkal® soft polyurethane roller coverings provide outstanding surface-wetting properties and high surface energy for efficient laydown. Soft roller coatings are often ideal for applications in applications requiring a gentler, lower-impact roller surface, including, tissue processing, packaging, laminating, and more. They add many other advantages to your processes, including:
- High purity and homogeneity
- Suitable for use in solvent environments
- Better stability in contact with solvents compared to other polyurethane covers
- Good resistance to abrasion and tear
- Easy to grind and groove
- Specifically designed for applicator rollers for color coating, varnishing, lacquering, glue application, and chemical coating
- Can be applied in other roller coating applications, including wood, flexible packaging, plastic film, aluminum foil, PVC, flooring, and others
· Hard Polyurethane Roller Coverings
Featuring 65-95 Shore A, hard polyurethane roller coverings are designed for managing mechanical forces. Ideal for high-load and heavy abrasion applications, including humid and oily environments. Hard roller coatings are often used in material handling, paper processing, conveying, and other rugged applications. These coatings offer many advantages, including:
- Excellent resistance to abrasion, tear, and cutting
- Very high elasticity
- Good resistance to grease and mineral oils
- Excellent performances in metal strip processing (including pinch, snubber, hold-down and pressure rollers, tensioning, bridle, steering and traction rolls, cradle rollers, and more) as well as transformation of paper, plastic film, tissue, and textiles
We offer specific hard polyurethane roller coating compounds with a range of properties and performance options to meet your application's specific requirements. Options include:
- Very high purity for optimal glue transfer and homogeneous coating
- Very good wettability and low surface roughness
- Outstanding dimensional stability for an improved lifespan
- Limited dust clogging for lower maintenance requirements
- Very good chemical compatibility, including lubrication oil
- Ability to meet very precise dimensional tolerances
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Ribbon Flow Application Process for Wheel Coverings
At Hannecard-ASB, we apply polyurethane onto roller cores using a ribbon flow process. This application method creates durable and evenly distributed wheel coverings with minimal bubbles or voids.
In the ribbon flow process, a machine extrudes a continuous ribbon of molten or semi-liquid polyurethane onto a roller core, forming a smooth, spiral ribbon as it wraps around the core. As the ribbon flows onto the roller, it is laid down in a pattern that builds up multiple layers, allowing for precise control over the thickness and uniformity of the coating. After the polyurethane is applied, the roller undergoes a curing process to harden the material. Once cured, the roller is machined to achieve the exact tolerances required for its intended use.
Advantages of the Ribbon Flow Process for Urethane Roller Coatings
- Allows for precise control over roller covering thickness
- Provides an even coating
- Reduces potential for flaws that could affect performance or lifespan
- Very durable finish quality
- Urethane is applied directly to the roller, minimizing material waste
Polyurethane Roller Sleeves to Improve Industrial Applications
Manufacturers and processors across sectors can benefit from using polyurethane roller coatings on their automated industrial lines. Hannecard – ASB has the experience and industry-specific knowledge to serve any market with long-lasting polyurethane roller coverings, including:
If urethane roller coatings are not your best solution, we also offer a variety of other coating materials and coating compounds, including rubber coatings, to match the rigors and requirements of your industry.
Why Choose Hannecard-ASB for Your Urethane Wheel Coverings?
Hannecard – ASB is committed to providing the best surfacing technology and high-performance roller coatings available on the market. Our team works tirelessly to understand the specifications and requirements for your unique application and provides individualized turnkey solutions engineered specifically for your business. With innovative roller management systems, premium rubber compounds, and industry-leading engineers, Hannecard – ASB is ready to identify and manufacture the best polyurethane roller coating for your line.
Learn How Hannecard–ASB Can Be Your Source for Polyurethane Roller Coatings
Does your project require a certain property or performance characteristic from your urethane roller sleeves and coverings not listed on our site? Hannecard-ASB has you covered. Contact us to learn how we can engineer custom-manufactured polyurethane roller coatings for your industrial application. Request a quote online for pricing estimates on wheel coverings for your specific project. For all your industrial roller coverings and coating needs, choose Hannecard-ASB.
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